SMC Shower Room Base Mould
SMC shower room base mold is used to produce SMC material shower room base mold, the following will be introduced from its characteristics, design points, manufacturing process, maintenance and other aspects.
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Product Introduction
Design essentials
Structural design: including the main mold, the back mold and the closing device, the pipeline system for vacuuming or injecting materials, and the heating or cooling device. Reasonable design of the mold structure, to ensure that the mold in the process of opening and closing the smooth action, the connection between each part is solid and reliable, can withstand the pressure in the molding process.
Drainage system design: accurately design the position, size and shape of the drainage outlet, as well as the slope and direction of the diversion trough, to ensure that the shower water can be quickly and smoothly discharged, to prevent water, to avoid bacteria growth and inconvenience caused by water.
Drainage system design: accurately design the position, size and shape of the drainage outlet, as well as the slope and direction of the diversion trough, to ensure that the shower water can be quickly and smoothly discharged, to prevent water, to avoid bacteria growth and inconvenience caused by water.
Anti-slip design: Design anti-slip structures on the surface of the mold, such as anti-slip bumps, stripes, grids, etc., to increase the friction on the surface of the base, improve the safety of use, and consider the depth and shape of the anti-slip structure to avoid affecting the cleanliness and beauty of the base.
Demoulding design: design a reasonable demoulding mechanism and demoulding mode to facilitate the smooth release of the SMC shower room base from the mold, reduce the damage to the product during demoulding, and improve the yield of the product.
Manufacturing process
1.Material selection: Die steel materials are generally P20, 718H, 718HH, 2.738, 1.2343, 1.2344, H13, S136, SKD61, etc., according to the use of the mold requirements and performance characteristics to choose the appropriate material.
2.Processing method: The use of mechanical processing methods, such as turning, milling, grinding, electric discharge machining, etc., to process the mold material to ensure the accuracy and surface quality of the mold. For some complex shapes and structures, CNC machining centers may also be used to ensure processing accuracy and consistency.
3.Surface treatment: chromium plating, nickel plating, nitriding and other treatments on the surface of the mold can improve the wear resistance, corrosion resistance and demoulding performance of the mold, extend the service life of the mold, and make the molded product easier to demoulding.
4.Assembly and debugging: Assemble the processed mold parts to ensure that the installation position of each part is accurate, and then debug, check the mold opening and closing action, vacuum system, heating or cooling system, etc., and adjust and repair the problems found in time.
maintenance
1.Regular cleaning: regularly remove the dust, oil, residual SMC material and other impurities on the surface of the mold to prevent the accumulation of impurities affecting the surface quality and release performance of the mold, you can use special mold cleaners and cleaning tools to clean.
2.Lubrication maintenance: Regularly apply lubricant to the moving parts of the mold, such as the guide rail, slide block and ejector mechanism of the mold closing device, to reduce the friction between the parts, ensure smooth movement, and prevent the loss of accuracy and failure caused by wear.
3.Inspection and repair: Regularly carry out a comprehensive inspection of the mold to check whether there are deformation, cracks, wear and other problems in the mold, and repair the problems found in time, such as repairing the worn parts, grinding and polishing, welding and repairing the cracks or replacing the damaged parts.
4.Storage management: When the mold is not in use, it should be stored in a dry and well-ventilated environment to avoid moisture and rust. At the same time, the mold should be treated with rust prevention, such as applying anti-rust oil, etc., and plastic film or special mold cover can be used to cover the mold for protection.
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